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Hands-On CGMP Biomanufacturing Operations

Obtain a basic knowledge of biomanufacturing operations and how CGMP requirements are implemented at commercial scale. Engage in pilot-scale laboratory experiences that examine process utilities, media and solution preparation, bioreactor operation, centrifugation, chromatography, and tangential flow filtration in a simulated commercial CGMP (current Good Manufacturing Practice) facility.

June 15-18, 2027$4,200 registration feeRegister
July 13-16, 2027$4,200 registration feeRegister
August 10-13, 2027$4,200 registration feeRegister

Attend and you will learn 

  • Basic principles underlying the unit operations for production of biologics
  • How CGMP expectations are met in a biomanufacturing facility
  • How clean process utilities are produced
  • To prepare sterile fermentation media and solutions required for downstream processing
  • To clean, prepare, and operate bioreactors, centrifuges, chromatography systems, and tangential flow filtration systems
  • Basic principles underlying the unit operations for production of biologics
  • How to monitor and/or manipulate control parameters that result in a process that meets production expectations

Schedule

Day 1Lectures
• Biomanufacturing Processes and Products
• Introduction to current Good Manufacturing Practice (CGMP)
• CGMP Bioreactor Design
• Flowpaths/Warehouse Practices/Utilities

Lab Activities
• Stainless Steel Bioreactor Orientation
• Single-Use Bioreactor Orientation, Rocker Bag and 50 L
• High Purity Water/Clean Steam
Day 2Lectures
• Steam in Place (SIP) and Clean in Place (CIP)
• Cell Growth in Bioreactors

Lab Activities
• Clean in Place (CIP)
• Filter Integrity Testing
• Pressure Hold & SIP
• Seed Expansion
• Microbial Growth Kinetics
• Autoclave and Bottle Prep
Day 3Lectures
• Centrifugation and Depth Filtration Principles and Equipment
• Chromatography Principles, Equipment, and Operation

Lab Activities
• Recovery of E. coli by Disc-stack Centrifugation
• Conductivity Measurement in Downstream Processing

Workshop
• Failure Investigation
Day 4Lecture
• Ultrafiltration Principles, Equipment, and Operation

Lab Activities
• Ion Exchange Chromatography for Protein Capture
• Protein Concentration by Ultrafiltration
• Bulk Fill of GFP UF Final Retentate

Workshop
• Step Yield Calculations
*Subject to change

Delivery methods

35% Lecture
10% Discussion/group activity
55% Hands-on lab experience

Course content

10% Fundamentals and concepts
80% Industry applications
10% Emerging technologies
30 hours of instruction

Who should attend

Anyone interested in obtaining a basic knowledge of large-scale biomanufacturing operations and applying that knowledge in a simulated CGMP environment, such as the following:

  • New biomanufacturing employees, including scientists and engineers
  • Biomanufacturing support personnel who may not be directly involved with the process they support
  • Vendors who supply the biomanufacturing industry with equipment and components
  • Incumbent workers looking to enter the biomanufacturing industry

Professional certificate

This course can count toward your Upstream or Downstream Professional Certificate in Biomanufacturing Science.

Lead Instructors 

Important Information for Course Participants

Please read about BTEC’s policies on payment, cancellation, pre-course communication and other important information for in-person courses offered on site at BTEC.