Hands-On CGMP Biomanufacturing Operations
Obtain a basic knowledge of biomanufacturing operations and how CGMP requirements are implemented at commercial scale. Engage in pilot-scale laboratory experiences that examine process utilities, media and solution preparation, bioreactor operation, centrifugation, chromatography, and tangential flow filtration in a simulated commercial CGMP (current Good Manufacturing Practice) facility.
| June 15-18, 2027 | $4,200 registration fee | Register |
| July 13-16, 2027 | $4,200 registration fee | Register |
| August 10-13, 2027 | $4,200 registration fee | Register |
Attend and you will learn
- Basic principles underlying the unit operations for production of biologics
- How CGMP expectations are met in a biomanufacturing facility
- How clean process utilities are produced
- To prepare sterile fermentation media and solutions required for downstream processing
- To clean, prepare, and operate bioreactors, centrifuges, chromatography systems, and tangential flow filtration systems
- Basic principles underlying the unit operations for production of biologics
- How to monitor and/or manipulate control parameters that result in a process that meets production expectations
Schedule
Day 1 Lectures
• Biomanufacturing Processes and Products
• Introduction to current Good Manufacturing Practice (CGMP)
• CGMP Bioreactor Design
• Flowpaths/Warehouse Practices/Utilities
Lab Activities
• Stainless Steel Bioreactor Orientation
• Single-Use Bioreactor Orientation, Rocker Bag and 50 L
• High Purity Water/Clean SteamDay 2 Lectures
• Steam in Place (SIP) and Clean in Place (CIP)
• Cell Growth in Bioreactors
Lab Activities
• Clean in Place (CIP)
• Filter Integrity Testing
• Pressure Hold & SIP
• Seed Expansion
• Microbial Growth Kinetics
• Autoclave and Bottle PrepDay 3 Lectures
• Centrifugation and Depth Filtration Principles and Equipment
• Chromatography Principles, Equipment, and Operation
Lab Activities
• Recovery of E. coli by Disc-stack Centrifugation
• Conductivity Measurement in Downstream Processing
Workshop
• Failure InvestigationDay 4 Lecture
• Ultrafiltration Principles, Equipment, and Operation
Lab Activities
• Ion Exchange Chromatography for Protein Capture
• Protein Concentration by Ultrafiltration
• Bulk Fill of GFP UF Final Retentate
Workshop
• Step Yield Calculations*Subject to change
Delivery methods
35% Lecture
10% Discussion/group activity
55% Hands-on lab experience
Course content
10% Fundamentals and concepts
80% Industry applications
10% Emerging technologies
30 hours of instruction
Who should attend
Anyone interested in obtaining a basic knowledge of large-scale biomanufacturing operations and applying that knowledge in a simulated CGMP environment, such as the following:
- New biomanufacturing employees, including scientists and engineers
- Biomanufacturing support personnel who may not be directly involved with the process they support
- Vendors who supply the biomanufacturing industry with equipment and components
- Incumbent workers looking to enter the biomanufacturing industry