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Essentials of Spray Drying and Powder Analysis

Spray drying is used in pharmaceutical manufacturing to rapidly remove solvent from drug products to improve stability and enable additional routes of administration. In this one-day hands-on course, you will learn the principles of spray drying and dried powder analysis. Specific concepts such as atomization, heat transfer, material characterization, and critical parameters for process optimization will be presented.

Gain hands-on experience in the operation of laboratory scale spray drying equipment (Buchi B-290) and strategies for process optimization. This course will cover the basic quality attributes of spray dried powder and the assays used to measure them. Lab sessions will include moisture analysis, particle size and morphology measurment, and powder rheology.

This course can be paired with Introduction to Biopharmaceutical Lyophilization for a complimentary overview of additional drying techniques.

May 27, 2027$995 registration feeRegister

Attend and you will learn 

  • Basic principles of spray drying
  • To identify how drying process parameters affect the final dried product
  • To characterize critical material temperatures using differential scanning calorimetry
  • To evaluate final product quality using moisture analysis, particle size analysis, and other analytical techniques.

Schedule

Day 1Lectures
• Spray Drying
• Characterization of Spray Dried Powders
• Design of Experiments

Lab Activities
• Spray Drying of GFP
• Differential Scanning Calorimetry
• Moisture Content Analysis
• Laser Diffraction Particle Size Analysis
• Rheology: Density, Compressibility, and Flowability
• Scanning Electron Microscopy (SEM) of Spray Dried Powder
*Subject to change

Delivery methods

40% Lecture
60% Hands-on lab experience

Course content

6 hours of instruction

Who should attend

Anyone looking for an introduction to biopharmaceutical drying technologies and dried product quality analysis. This course is suitable for a wide audience including those in manufacturing, process development, research, sales, marketing, or managerial roles.

Professional certificate

This course can count toward your Special Topics Professional Certificate in Biomanufacturing Science.

Instructors

Important Information for Course Participants

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